The Unread Safety Signal
A modern vehicle continuously broadcasts the raw signals from its brakes, steering, airbags, battery and every driver-assist feature onto an internal data bus. The data is already there for the taking. Processed into intelligence, it can yield 39 distinct safety insights, waiting in data the vehicle already produces.

The premise. The instrument cluster shows the driver a handful of warning lights. The same vehicle pours dozens of raw safety-relevant signals onto its internal bus the whole time. The gap is not the data, the signals are right there. The gap is the processing: almost no one turns them into safety intelligence. This document maps what that processing can extract; it is not a product specification, and it does not detail the methods.
Safety performance plays out in the field: NHTSA estimates 40,990 U.S. road deaths in 2023. Where the diagnostic port exposes the bus, a single passive tap sees more than 200 CAN signals.
Every tile below is a safety insight that has to be computed from raw signals, not read off them. The signals are documented across several automakers’ vehicles and span every driver-assist feature and safety system the car runs. On any one vehicle, the first step is confirming which of them are present and how to reach them. The signals exist; the analysis is the value, and it is the part that is missing.
- Feature opt-out ranking
- The every-drive shut-off ritual
- Time to first disable
- Driving with the suite off
- Alert precision per feature
- Phantom braking, counted and mapped
- Traffic-sign read accuracy
- Alert load per hour
- Real engagement per feature
- Following-distance choice and drift
- Hands-off time and supervision drift
- Speed-feature adoption and override
- Every automatic brake, tagged
- Lane-keep correction quality
- Blind-spot heed rate
- Driver overrides, for false-alarm review
- Why cruise dropped out
- Drowsiness and distraction warning rates
- Attention escalation behavior
- Hands-on engagement quality
- Brake wear / life trend
- Brake-fluid leak / low pressure
- Brake-blend / transition quality
- Per-tire under-inflation, early
- Slow leak vs a bad sensor
- Cell-voltage imbalance trend
- Thermal-runaway precursors
- Charge / thermal margin
- Silent SRS faults
- Occupant-detection faults
- EPS health trend
- Steering vs yaw consistency
- Feature availability %
- Blocked-sensor cascade
- Camera / radar degradation
- Harsh-event rate, system-brake excluded
- Time over the posted limit
- Near-miss rate per 1,000 mi
- Software version as the experiment
Process the on/off state of every driver-assist feature, captured at each start, and the true acceptance ranking falls out, including the features drivers defeat within minutes of every single drive. The raw states are on the bus; the ranking is what you compute from them.
The raw signals are on the bus: cell voltage, pack temperature and, where the pack carries a sensor for it, venting gas. Processed against each pack’s own baseline, they can surface a precursor before the event. In published studies the gas signal came first, then an abnormal voltage signature, then a temperature rise, with lead times from tens of seconds to over an hour depending on the method and the instrumentation.
The airbag controller stores fault codes in module memory, many of which set before, or without, a warning lamp the driver would notice. Pull and analyze those codes across the fleet and a degraded restraint system the owner never saw shows up, vehicle by vehicle.
The raw events are on the bus: hard brakes, forward-collision warnings, swerves, stability-control catches. Counted and trended, they become the aviation flight-data-monitoring signal applied to the road, and answer “is the fleet getting safer” years before crash data can. Near-misses are a validated leading indicator of crash risk.
What this runs on, and why the signals are checkable
No factory connection, no data agreement, no access to anything the car does not already broadcast.
The device
A single passive, read-only OBD-II dongle in the standard diagnostic port. It reads what the vehicle already broadcasts and transmits nothing back, so it cannot touch any control system.
The signals
The signal names in this catalog are real, drawn from several automakers’ public CAN databases. Confirming the exact frames on a given vehicle is the first step of any deployment, an on-vehicle decode.
Where the names come from
The open, community-maintained opendbc database covers roughly 399 vehicle models. Across the ADAS, cruise, braking, steering, blind-spot, body and powertrain modules, the dongle decodes hundreds of signals.
Honesty on each read
Most insights are computable from signals already documented in public databases. Some battery, airbag and EPS insights are extracted from standard diagnostic codes. None of it assumes access to in-cabin video or OEM-internal data.
The signals are real, and not one brand’s
A sample of the named signals these insights are extracted from, verbatim from five automakers’ published CAN databases. The catalog above mixes them: it does not matter which insight comes from which badge.
| Automaker | Steering | Wheel speed / brake | Cruise / assist | Source (opendbc) |
|---|---|---|---|---|
| Honda / Acura | STEER_MOTOR_TORQUE.MOTOR_TORQUE | WHEEL_SPEEDS.WHEEL_SPEED_FL; VSA_STATUS.USER_BRAKE | ACC_HUD.ACC_ON | _honda_common.dbc |
| Toyota / Lexus | STEER_ANGLE_SENSOR.STEER_ANGLE | BRAKE.BRAKE_AMOUNT | PCM_CRUISE_2 | _toyota_2017.dbc |
| Subaru | ES_LKAS.LKAS_Request | ES_Brake.Brake_Pressure | Cruise_Status.Cruise_On | _subaru_global.dbc |
| Hyundai / Kia / Genesis | SAS11.SAS_Angle; LKAS11.CF_Lkas_LdwsSysState | WHL_SPD11.WHL_SPD_FL | SCC11.MainMode_ACC; .VSetDis | hyundai_can.dbc |
| GM | PSCMSteeringAngle.SteeringWheelAngle | EBCMBrakePedalPosition.BrakePedalPosition | ASCMActiveCruiseControlStatus | gm_global_a_*.dbc |
Reading the evidence honestly
Regulation and claims data
FMVSS / EU GSR / Euro NCAP thresholds, the battery precursor order, L2 showing no crash reduction beyond AEB, AEB-with-pedestrian cutting real claims, near-misses as validated crash surrogates, the steering-to-yaw relationship as textbook physics.
Single-fleet statistics
Opt-out percentages, hands-free mileage shares, nuisance-alarm ratios, the exact thermal-runaway lead time. Direction-true and number-soft, which is the point: no one has the real number for a given fleet, and it is readable.
Limits and caveats
Telemetry supports attribution, it does not prove fault alone; baselines are per-vehicle; the onboard recorder is short; camera-based attention carries demographic bias; driver-level use must be consent-based. On-vehicle confirmation is always step one.
Scope, and what is adjacent
This catalog covers one layer: what processing this telemetry reveals about safety-feature usage and functional-safety health. The same underlying data also supports recall scoping, homologation and software-update-history evidence (UN R156), and recurring regulatory reporting. Those are adjacent work, not detailed here.
Regulations and safety-rating protocols
- FMVSS 138 (TPMS): 25% / 20-minute requirement eCFR / NHTSAprimary
- FMVSS 135 (light-vehicle brake systems) eCFRprimary
- FMVSS 208 (occupant protection / SRS readiness) eCFRprimary
- NHTSA EDR rule (49 CFR Part 563): 5s→20s window eCFRprimary
- NHTSA Standing General Order (crash reporting) NHTSAprimary
- EU 2021/1341 drowsiness/attention (DDAW) EUR-Lexprimary law
- Euro NCAP 2026 protocol changes Euro NCAPprimary
- IIHS partial-automation safeguards (11 of 14 Poor) IIHSprimary
- NHTSA FMVSS 127 (automatic emergency braking) NHTSAprimary
- UN R100 Rev.3 (EV battery / REESS) UNECEofficial
- UN R79 (steering equipment) UNECEofficial
- ISO 26262:2018 (functional safety / ASIL) ISOstandard
- GB 38031 EV battery safety (5-min → 120-min no-fire) battery design / China stdofficial
Peer-reviewed and scholarly research
- Battery thermal-runaway early warning by State of Safety Nature Comms Eng 2025peer-reviewed
- Charging-network thermal-runaway early warning Nature Sci Reports 2025peer-reviewed
- Brake pad life monitoring via machine learning SAE 2024-26-0032scholarly
- Model-based yaw-rate and steering-angle consistency Springerscholarly
- Steering sensor fault reconstruction ASME ISPS 2020scholarly
- Classifying ADAS activation from CAN + IMU (84.8%) Sensors / MDPI 2025peer-reviewed
- Near-crash characteristics, SHRP2 J. Safety Researchpeer-reviewed
- Driver crash-risk factors, naturalistic data PNAS 2016peer-reviewed
- National randomized usage-based-insurance experiment Accid. Anal. and Prev. 2025peer-reviewed
- Little evidence partial automation prevents crashes IIHS-HLDIresearch
- AEB with pedestrian detection cut claims 41% HLDI Bulletinresearch
- Hard braking as a leading crash-risk indicator arXiv 2026preprint
Signal databases, recalls, and field data
- opendbc CAN databases (~399 models, multi-OEM) comma.ai / opendbccommunity RE
- EV high-voltage-battery fire recall (NHTSA 21V-650) NHTSAprimary
- Fuel-pump stall recall (NHTSA 20V-012) NHTSAprimary
- ABS brake-fluid fire recall (23V-651 / 652) NHTSAprimary
- Occupant-detection / inflator recalls (24V-227) NHTSAprimary
- Inadvertent-AEB investigation (ODI PE24-008) NHTSA ODIopen
- Tire-related pre-crash factors (DOT HS 811 617) NHTSAprimary
- 2023 U.S. traffic-fatality estimate (40,990) NHTSAprimary
- Flight Data Monitoring (FDM/FOQA) principle SKYbrary / FAAauthoritative
- Hands-free usage share (7% / 18% eligible) GMvendor-stated
- Driver-data enforcement settlement (2026) TechCrunchpress